Chip Foam Mattresses
Chipfoam mattresses are mattresses that are made with a blend of chip foam and other materials. Chip foams is a type of foam that is made by shredding foam scraps into small chip-like pieces and then compressing them together. It is often used in mattress manufacturing as a cost-effective alternative to traditional foam.
Chipfoam mattresses are known for their durability and support. The chipfoam mattress may not offer the same level of comfort and contouring as mattresses made with higher quality foams or materials. The chip foam can be less responsive and may not conform to the body as well as other foam types. The chipfoam mattresses may have a slightly lower lifespan compared to mattresses made with higher quality virgin foam. Overall chipfoam mattresses can be a good option for those seeking a more affordable mattress with decent support and durability. However, individuals looking for a more luxurious and contouring sleep experience may want to consider mattresses made with a combination of chipfoam and virgin foam. Typically, high density chipfoam is more expensive that low density chipfoam, due to the increased material content required for higher density foam production.
It is extremely important for customers to note that DENSITY = QUALITY = PRICE. If the density is not correct for the specific application, the product will not last.
Density
Density refers to how much the foam weighs, in kilograms per cubic metre. This is how we measure the quality of the foam. The higher the density of foam, the longer the foam will last. The density of chipfoam is an essential factor to consider, as it directly affects its performance and durability.
So what is considered high or low density?
High density chipfoam is heavier due to its increased mass per unit volume, while low density chipfoam is lighter. This weight difference can affect handling and transportation logistics, if using larger quantities.
Hardness
Low density chipfoam is generally softer and more pliable, providing a cushioning effect with greater comfortability to the shape it is supporting. High density chipfoam, on the other hand, is firmer and less flexible, offering a higher level of support and durability.
| Mattress Density | Description | Fabric | Bed Sizes |
|---|---|---|---|
| BUDGET MATTRESSES | |||
| Economy Foam Mattresses targeted at budget consumer. Low density foam provides an affordable, comfortable sleep. | This mattress is specially designed for short term or low level use. The foam has a density of 10kg per m³. | Fabric – multiple designs | All bed sizes50mm-150mm thick |
| 16 DENSITY MATTRESSES (LOW DENSITY) | |||
| Economy Foam Mattresses targeted at budget consumer. Quality, Low Density foam providing an affordable, comfortable sleep. | This cost effective mattress is also perfect for short term or low level use, but because the higher density of 16kg per m³ it will last longer than a Budget Mattress. | Fabric – premium designTape-edged | All bed sizes75m- 200 mm thick |
| 20 DENSITY (MEDIUM DENSITY) | |||
| Medium Density Foam Mattresses targeted at quality-conscious consumer. High Quality Medium Density foam providing a premium comfort foam sleep. | This mattress is also made with children and low adult use in mind, with a foam density of 20kg per m³ | Fabric – premium design Tape-edged | All bed sizes75mm- 200mm thick |
| CHIP 40 MATTRESSES | |||
| Heavy Duty Chip Foam Mattresses targeted at quality conscious consumer. Quality High Density re-bonded foam providing a premium comfort foam sleep. | High Density Chip Foam C40 | Fabric – premium design | All bed sizes100mm- 200mm thick |
| HIGH DENSITY MATTRESSES | |||
| 23 DENSITY (HIGH DENSITY) | |||
| High Density Foam Mattresses targeted at quality conscious consumer. High Density foam providing a premium comfort foam sleep. | This mattress offers great value for money and is ideal for adult use in holiday homes and bedrooms. It has a 23 kgs per m³ density foam | Fabric – premium designTape-edged | All bed sizes75mm- 200mm thick |
| 30 DENSITY (VERY HIGH DENSITY) | |||
| Very High Density Foam Mattresses targeted at quality conscious consumer. High Density foam providing a long lasting comfortable sleep. | This mattress offers great value for money and is ideal for adult. It has 30 kgs per m³ density core, tape edged in an attractive high quality fabric. | Covered in Quilted Warpknit FabricTape-edged | All bed sizes75mm-200mm thick |
| LAMINATED MATTRESSES | |||
| High Density Laminated foam mattress with hard and soft sides for comfort choice. It is made from layers of high density foam laminated with a Chip Foam core for strength and stability. | This mattress is durable and is covered in an attractive quilted fabric, making it a popular choice for hotels and lodges. | Covered in Quilted Warpknit FabricTape-edged | All bed sizes150mm-200mm thick |
| 150 LAMINATIONS QUILTED WARPKNIT TAPE-EDGE | |||
| 10mm 23/20 130mm –C40 10mm 23/20 | 150 LAMINATIONS | StitchbondTape-edged | All SizesBunk beds (760)-Queen Size(1520) |
| 180 LAMINATIONS | |||
| 40mm 23/20 100mm -C80 40MM 23/20 | 180 LAMINATIONS | StitchbondTape-edged | All SizesBunk beds (760)-Queen Size(1520) |
| ECONOMY | |||
| BUDGET MATTRESSES | |||
| Economy Foam Mattresses targeted at budget consumer. Low density foam provides an affordable, comfortable sleep. | This mattress is specially designed for short term or low level use. The foam has a density of 10kg per m³. | Fabric – multiple designs | All bed sizes50mm-150mm thick |
| 16 DENSITY MATTRESSES (LOW DENSITY) | |||
| Economy Foam Mattresses targeted at budget consumer. Quality, Low Density foam providing an affordable, comfortable sleep. | This cost effective mattress is also perfect for short term or low level use, but because the higher density of 16kg per m³ it will last longer than a Budget Mattress. | Fabric – premium designTape-edged | All bed sizes75m- 200 mm thick |
| 20 DENSITY (MEDIUM DENSITY) | |||
| Medium Density Foam Mattresses targeted at quality-conscious consumer. High Quality Medium Density foam providing a premium comfort foam sleep. | This mattress is also made with children and low adult use in mind, with a foam density of 20kg per m³ | Fabric – premium designTape-edged | All bed sizes75mm- 200mm thick |
| CHIP 40 MATTRESSES | |||
| Heavy Duty Chip Foam Mattresses targeted at quality conscious consumer. Quality High Density re-bonded foam providing a premium comfort foam sleep. | High Density Chip Foam C40 | Fabric – premium design | All bed sizes100mm- 200mm thick |
| HOSPITALITY | |||
| 23 DENSITY (HIGH DENSITY) | |||
| High Density Foam Mattresses targeted at quality conscious consumer. High Density foam providing a premium comfort foam sleep. | This mattress offers great value for money and is ideal for adult use in holiday homes and bedrooms. It has a 23 kgs per m³ density foam | Fabric – premium designTape-edged; | All bed sizes75mm- 200mm thick |
| 30 DENSITY (VERY HIGH DENSITY) | |||
| Very High Density Foam Mattresses targeted at quality conscious consumer. High Density foam providing a long lasting comfortable sleep. | This mattress offers great value for money and is ideal for adult. It has 30 kgs per m³ density core, tape edged in an attractive high quality fabric. | Covered in Quilted Warpknit FabricTape-edged | All bed sizes75mm-200mm thick |
| LAMINATED MATTRESSES | |||
| High Density Laminated foam mattress with hard and soft sides for comfort choice. It is made from layers of high density foam laminated with a Chip Foam core for strength and stability. | This mattress is durable and is covered in an attractive quilted fabric, making it a popular choice for hotels and lodges. | Covered in Quilted Warpknit FabricTape-edged | All bed sizes150mm-200mm thick |
| 150 LAMINATIONS QUILTED WARPKNIT TAPE-EDGE | |||
| 10mm 23/20 130mm –C40 10mm 23/20 | 150 LAMINATIONS | StitchbondTape-edged | All SizesBunk beds (760)-Queen Size(1520) |
| 180 LAMINATIONS | |||
| 40mm 23/20 100mm -C80 40MM 23/20 | 180 LAMINATIONS | StitchbondTape-edged | All SizesBunk beds (760)-Queen Size(1520) |
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